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Refractory Mortar
Items/Type | Fire clay mortar | High alumina mortar | ||||||
Raw material | Flint clay clinker | High alumina clinker | ||||||
Binder | Soft clay and chemical bond | |||||||
Classification | 38 | 42 | 45 | 55 | 65 | 75 | ||
Chemical composition,% | AL2O3, ≥ | 38 | 42 | 45 | 55 | 65 | 75 | |
Refractoriness °C ≥ | 1690 | 1710 | 1730 | 1760 | 1780 | 1780 | ||
Bonding time ,min | 12 | 12 | 12 | 12 | 12 | 12 | ||
Modulus of rupture, MPa ≥ |
110°C×24h | 1 | 1 | 1 | 1 | 1 | 1 | |
°C×3h |
1200×3h 3 |
1200×3h 3 |
1200×3h 3 |
1400×3h 4 |
1400×3h 4 |
1400×3h 4 |
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Particle size,% | -1.0mm | 100 | 100 | 100 | 100 | 100 | 100 | |
+0.5mm ,≤ | 2 | 2 | 2 | 2 | 2 | 2 | ||
-0.074mm,≥ | 50 | 50 | 50 | 50 | 50 | 50 | ||
Using temperature °C | 1300 | 1350 | 1400 | 1420 | 1450 | 1500 | ||
Item | Silica mortar | |||
Raw material | Cab-O-sil or adding some ganister sand | |||
Binder | Soft clay and chemical bond | |||
Classification | 94 | 92 | 96 | |
Refractoriness °C | ≥1690 | ≥1670 | ≥1710 | |
Chemical composition,% | SiO2 | ≥94 | ≥92 | ≥96 |
Al2O3 | - | - | ≤0.6 | |
Fe2O3 | ≤1.0 | - | ≤0.7 | |
Cold Rupture Bonding Strength After Drying(Mpa) | 110°C×24h | ≥1.0 | ≥1.0 | ≥0.8 |
1400°C×3h | ≥3.0 | ≥3.0 | ≥0.5 | |
Refractoriness Under Load 0.2MPa °C | ≥1600 | ≥1500 | ≥1620 | |
Bonding Time min | 1-2 | 1-2 | 2-3 | |
Grain Composition % | +0.5mm | ≤1.0 | ≤3.0 | ≤2.0 |
-0.074mm | ≥60 | ≥50 | ≥10 |
Item | Magnesia mortar | ||||
Raw material | magnesia clinker | ||||
Binder | Clay,bentonite or chemical bond | ||||
Classification | 84 | 87 | 90 | 93 | |
MgO (% ) | ≥84 | ≥87 | ≥90 | ≥93 | |
SiO2 (% | ≤8.2 | ≤6.7 | ≤6.4 | ≤3.5 | |
Particle size (mm) | +0.5 | <2.0 | |||
-0.074 | >60 | ||||
Bond strength (Mpa) | 110°C×24h | >5 | >3 | >5 | >3 |
1500°C×3h | >50 | >45 | >50 | >45 | |
Bonding time (second) | >40” | >40” | >40” | >40” |
Item | Insulating mortar | ||||||
Type | Fire clay | High alumina | Silica | ||||
Classification | 35 | - | 70 | 60 | 92 | ||
Chemical composition,% | AL2O3, ≥ | 35 | - | 70 | 60 | - | |
SiO2, ≥ | - | - | - | - | 92 | ||
Bond strength (Mpa) | 110°C×24h | ≥0.5 | ≥0.5 | ≥1.0 | ≥1.0 | ≥0.5 | |
°C×3h |
1200×3h ≥1.0 |
1000×3h ≥0.5 |
1500×3h ≥1.5 |
1400×3h ≥1.5 |
1400×3h ≥1.0 |
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Thermal Conductivity(W/m.k)(350°C) | ≤0.35 | ≤0.35 | ≤0.6 | ≤0.5 | - | ||
Grain Size(%) | -1.0mm | 100 | 100 | 100 | 100 | 100 | |
-0.076mm | ≥50 | ≥50 | ≥50 | ≥50 | ≥50 | ||
Bonding time (min) | 1~2 | 1~2 | 1~2 | 1~2 | 1~2 | ||
Item | Mullite mortar | Corundum mortar | |||||
Classification | 55 | 70 | 80 | 85 | 90 | ||
Al2O3 % | ≥55 | ≥70 | ≥80 | ≥85 | ≥90 | ||
Refractoriness °C | ≥1770 | ≥1790 | ≥1850 | ≥1850 | ≥1850 | ||
Modulus of rupture Mpa |
110°C×24h | ≥2 | ≥2 | ≥2 | ≥2 | ≥2 | |
°C×3h after |
1400×3h ≥6 |
1500×3h ≥6 |
1500×3h ≥7 |
1500×3h ≥7 |
1500×3h ≥7 |
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Refractoriness under load °C | ≥1400 | ≥1500 | ≥1650 | ≥1700 | ≥1700 | ||
Bonding time min | 1-2 | ||||||
Linear change (%) | - | - | - |
0~+0.1 (1500°C,3h) |
0~+0.1 (1500°C,3h) |
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Particle size (mm) | +0.5 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |
-0.076 | ≥50 | ≥50 | ≥50 | ≥50 | ≥50 | ||