Henan Lite Refractory Material Co.Ltd.

Stone Broken Machine Manufacturers China

Hot Products

  • fire clay brick

    fire clay brick High mechanical strength,Good thermal shock resistance;

  • AZS Bricks

    AZS Bricks AZS arch crown refractory block/brick is manufactured using high quality zirconia and zirconium corundum clinker raw materials with ceramic and chemical bonding.It is shipped underhigh pressure and fired with high temperature with scientific

  • Mullite insulation brick

    Mullite insulation brick Light weight mullite insulating brick is made from pure mullite and adding alumina powder according to different type sintering in high temperature.

  • Refractory cement

    Refractory cement Refractory cement also is called bauxite cement,high alumina cement,aluminate cement. 1.General refractory cement:made by high alumina bauxite and limestone materials 2.High pure refractory cement:made by industrial alumina and limestone Fea

  • High alumina castable

    High alumina castable Made from high alumina aggregate, refractory powder, binders and other additives. Features high mechanical strength,good thermal shock resistance,abrasion resistance, application mainly used as liner of furnace, blast-furnace,heating furnace

Refractory Mortar



►Description:
Refractory mortar is also as known as joint filler, it is composed of a certain particle ratio of refractory powder, binder and additive, pour water or liquid binder to tune into a paste.
1.Refractory powder
According to the difference of refractory powder,common mortar are clay based,high alumina based,silica based,magnesia based, corundum based,mullite based,zircon based,insulation based etc.Generally. The material of refractory mortar and the material of refractory brick are basically identical.
2.Binder--Cement,phosphoric acid or phosphate,sodium silicate.

►Features:
1.Granularity standard,
2.Good liquidity and plasticity,
3.High refractoriness,high refractoriness under load,
4.High adhesive strength,
5.Good gas tightness,small gap for construction,
6. Corrosion resistance, good slag resistance,
7.Good resistance to chemical attack
8.Thermal expansion coefficient is low.
9.Low shrinkage at high temperature
10.Good volume stability,good structural integrity,
11.Long working time

Technical parameters:
Items/Type Fire clay mortar High alumina mortar
Raw material Flint clay clinker High alumina clinker
Binder Soft clay and chemical bond
Classification 38 42 45 55 65 75
Chemical composition,% AL2O3, ≥ 38 42 45 55 65 75
Refractoriness °C ≥ 1690 1710 1730 1760 1780 1780
Bonding time ,min 12 12 12 12 12 12
Modulus of rupture,
MPa ≥
110°C×24h 1 1 1 1 1 1
°C×3h 1200×3h
3
1200×3h
3
1200×3h
3
1400×3h
4
1400×3h
4
1400×3h
4
Particle size,% -1.0mm 100 100 100 100 100 100
+0.5mm ,≤ 2 2 2 2 2 2
-0.074mm,≥ 50 50 50 50 50 50
Using temperature °C 1300 1350 1400 1420 1450 1500
                 
 
Item Silica mortar
Raw material Cab-O-sil or adding some ganister sand
Binder Soft clay and chemical bond
Classification 94 92 96
Refractoriness °C ≥1690 ≥1670 ≥1710
Chemical composition,% SiO2 ≥94 ≥92 ≥96
Al2O3 - - ≤0.6
Fe2O3 ≤1.0 - ≤0.7
Cold Rupture Bonding Strength After Drying(Mpa) 110°C×24h ≥1.0 ≥1.0 ≥0.8
1400°C×3h ≥3.0 ≥3.0 ≥0.5
Refractoriness Under Load 0.2MPa °C ≥1600 ≥1500 ≥1620
Bonding Time min 1-2 1-2 2-3
Grain Composition  % +0.5mm ≤1.0 ≤3.0 ≤2.0
-0.074mm ≥60 ≥50 ≥10
 
Item Magnesia mortar
Raw material magnesia clinker
Binder Clay,bentonite or chemical bond
Classification 84 87 90 93
MgO (% ) ≥84 ≥87 ≥90 ≥93
SiO2 (% ≤8.2 ≤6.7 ≤6.4 ≤3.5
Particle size (mm) +0.5 <2.0
-0.074 >60
Bond strength (Mpa) 110°C×24h >5 >3 >5 >3
1500°C×3h >50 >45 >50 >45
Bonding time (second) >40” >40” >40” >40”
 
Item Insulating mortar
Type Fire clay High alumina Silica
Classification 35 - 70 60 92
Chemical composition,% AL2O3, ≥ 35 - 70 60 -
SiO2, ≥ - - - - 92
Bond strength (Mpa) 110°C×24h ≥0.5 ≥0.5 ≥1.0 ≥1.0 ≥0.5
°C×3h 1200×3h
≥1.0
1000×3h
≥0.5
1500×3h
≥1.5
1400×3h
≥1.5
1400×3h
≥1.0
Thermal Conductivity(W/m.k)(350°C) ≤0.35 ≤0.35 ≤0.6 ≤0.5 -
Grain Size(%) -1.0mm 100 100 100 100 100
-0.076mm ≥50 ≥50 ≥50 ≥50 ≥50
Bonding time (min) 1~2 1~2 1~2 1~2 1~2
               
 
Item Mullite mortar Corundum mortar
Classification 55 70 80 85 90
Al2O3 % ≥55 ≥70 ≥80 ≥85 ≥90
Refractoriness °C ≥1770 ≥1790 ≥1850 ≥1850 ≥1850
Modulus of rupture
Mpa
110°C×24h ≥2 ≥2 ≥2 ≥2 ≥2
°C×3h after 1400×3h
≥6
1500×3h
≥6
1500×3h
≥7
1500×3h
≥7
1500×3h
≥7
Refractoriness under load °C ≥1400 ≥1500 ≥1650 ≥1700 ≥1700
Bonding time min 1-2
Linear change (%) - - - 0~+0.1
(1500°C,3h)
0~+0.1
(1500°C,3h)
Particle size (mm) +0.5 ≤1 ≤1 ≤1 ≤1 ≤1
-0.076 ≥50 ≥50 ≥50 ≥50 ≥50
               
 
►Application:
Generally the material of refractory mortar and the material of refractory brick are basically identical. For example high alumina brick is used for laying and repairing high alumina brick masonry construction of hot blast stoves,boiler etc industrial furnace kiln.


►Delivery:
Packing:
1.Plastic bag(25kg), Kraft bag (25 kg), Plastic bag(1 ton);
2.1 ton on pallet with plastic film
3.As per customer’s request

Delivery Time:
1.Samples:4 days for samples;
2.Batch goods:Within 10-20days.



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